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Sika Icosit KC 340/7, 2-Part Polyurethane Grout for Track Baseplates, Interior, Black, 6 kg

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Sika

Sika is a global leader in specialty chemicals for the construction and industrial sectors. The company develops and supplies innovative products and systems for bonding, sealing, damping, reinforcing, and protecting structures. With a strong focus on sustainability and performance, Sika serves a wide range of applications including concrete production, waterproofing, roofing, flooring, and structural strengthening.

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2-part polyurethane grout under discrete baseplates of main-line tracks

Sika Icosit KC 340/7 is a flexible 2-part polyurethane polymer resin grout. It is designed as a vibration absorbing, load-bearing, flexible grout for the precision alignment of rails, turnouts/switches etc. Sika Icosit KC 340/7 is also used for fixing track components to rigid substrates such as concrete slabs, steel bridge decks and tunnel invert slabs.

  • Heavy axle load vehicles.
  • Noise & vibration suppression.
  • Reduces erosion of concrete under baseplate.
  • More uniform load distribution into substructure.
  • Watertight undersealing.
  • Flexible, elastic (shore A 75).
  • Damping, compressible.
  • Good electrical insulation against stray currents.
  • No stress peaks on anchor bolts.
  • Excellent adhesion on various substrates.
  • Levels out tolerances.
  • Suitable as a powerful, shear-resistant adhesive.
  • Absorbs dynamic stresses and prolongs the life of concrete substructure.
  • Insensitive to moisture.
  • Long durability, less maintenance.
Usage
As a noise and vibration reducing grout under discrete baseplates of main-line track sections.  
Advantages
  • Heavy axle load vehicles.
  • Noise & vibration suppression.
  • Reduces erosion of concrete under baseplate.
  • More uniform load distribution into substructure.
  • Watertight undersealing.
  • Flexible, elastic (shore A 75).
  • Damping, compressible.
  • Good electrical insulation against stray currents.
  • No stress peaks on anchor bolts.
  • Excellent adhesion on various substrates.
  • Levels out tolerances.
  • Suitable as a powerful, shear-resistant adhesive.
  • Absorbs dynamic stresses and prolongs the life of concrete substructure.
  • Insensitive to moisture.
  • Long durability, less maintenance.
Packaging

Part A

5,22 kg container

Part B

0,78 kg container

A+B

6 kg

Colour

Black

Technical Information
Shore A Hardness

75 ± 5 (after 28 days)

(ISO 868)

Shore hardness assists with material identification and assessing the curing progress on site.

Compressive stiffness

Load-Deflection Diagram

02-de-en-Icosit-KC340-7

Static stiffness determined according to DIN 45673-1.

Test specimen dimensions: 360 × 160 × 25 mm

(pure material value measured without rail)

Preload: 1,000 N

Testing speed: 2 kN/s

Maximum load: 50 kN

Bedding figure kstat = ~44 [(kN/mm)/m] (±10 %)*, determined as per the secant method between 17 and 68 kN.

*Deviation of the bedding figure and the curve are ±10%.

Tensile Strength

~3,5 N/mm2

(ISO 527)

Electrical Resistivity

~2,34 × 109 Ω·m

(DIN VDE 0100-610 and DIN IEC 93)

Service Temperature

-40 °C minimum / +80 °C maximum

short term up to +150 °C

Chemical Resistance

Long-term Resistant Against:

  • Water
  • Most detergents
  • Sea water

Temporary Resistant Against:

  • Mineral oils, diesel fuel

Short-term or No Resistance Against:

  • Organic solvents (ester, ketone, aromates) and alcohol
  • Concentrated acids and lyes

Contact Sika Technical Services for specific information.

Application Information
Mixing Ratio

Part A : Part B = 100 : 15 (parts by weight)

Layer Thickness

15 mm minimum

60 mm maximum

Product Temperature

Condition product parts before application preferably at ~+15 °C to assist with flow and curing speed

Ambient Air Temperature

+5 °C min. / +35 °C max.

Relative Air Humidity

90 % maximum

Substrate Temperature

+5 °C min. / +35 °C max.

Substrate Moisture Content

Dry to matt damp

Pot Life

~8 minutes at +20 °C

After this time, the mixture becomes unusable.

Higher temperatures will shorten pot life.

Curing Time

Tack-free  ~2 hours at +20 °C

Trafficable ~12 hours at +20 °C

Curing Rate

Shore A

Curing Temperature

Curing Time

0 °C

5 °C

23 °C

35 °C

1 h

-

-

~45

~55

2 h

-

~20

~50

~60

4 h

~25

~40

~55

~65

7 h~45~50~60~65
1 d~60~60~65~70
2 d~65~65~70~70
5 d~65~70~70~75
7 d~70~70~75~75
14 d~75~75~75~75
Waiting Time / Overcoating

On primer or coating at +20 °C

Minimum

Maximum

Icosit KC 330 Primer

1 h

3 d

SikaCor-299 Airless

24 h

7 d

Sikadur-32 +24 h7 d