Sika MonoTop-4012, Strong and sustainable repair mortar for concrete, Interior & Exterior, Grey Powder, 25 kg

Category: Cement & Mortar

SIKA

Sika is a global leader in specialty chemicals for the construction and industrial sectors. The company develops and supplies innovative products and systems for bonding, sealing, damping, reinforcing, and protecting structures. With a strong focus on sustainability and performance, Sika serves a wide range of applications including concrete production, waterproofing, roofing, flooring, and structural strengthening.

This combination does not exist.

High-performance, more sustainable, Class R4 concrete repair mortar

Sika MonoTop-4012 is a one-part, cementitious, fibre reinforced, low shrinkage repair mortar. It contains recycled raw materials and can reduce the carbon footprint application activity calculations.

Uses recycled raw materials.
Layer thickness 6 to 120 mm.
Sulphate resistant.
Hand and machine application (wet spray technique).
Easy to apply.
Very low shrinkage.
Dust reduced for a cleaner, healthier environment.
Good resistance to sea water.
Does not require a bonding primer.
Can be safely used in contact with steel (very low chloride content).
Low permeability.
EuroClass A1 reaction to fire rating.
Class R4 of EN 1504-3.
Resistant to sulfuric acid attack (exposure classes XWW1 and XWW3).
Drinking Water Certified.

Usage

Sika MonoTop-4012 is used to repair all types of reinforced concrete structures and components for:

Buildings.
Civil engineering structures.
Dams.
Marine structures.
Suitable for interior or exterior applications.
Sewage and waste water treatment plants.

The product is used for:

Restoration work (Principle 3, method 3,1 and 3,3 of EN 1504-9). Repair of spalling and damaged concrete in infrastructure and superstructure works.
Structural strengthening (Principle 4, method 4,4 of EN 1504-9). Increasing the bearing capacity of the concrete structure by adding mortar.
Preserving or restoring passivity (Principle 7, method 7,1 and 7,2 of EN 1504-9) - Increasing cover with additional mortar and replacing contaminated or carbonated concrete.

Advantages

Uses recycled raw materials.
Layer thickness 6 to 120 mm.
Sulphate resistant.
Hand and machine application (wet spray technique).
Easy to apply.
Very low shrinkage.
Dust reduced for a cleaner, healthier environment.
Good resistance to sea water.
Does not require a bonding primer.
Can be safely used in contact with steel (very low chloride content).
Low permeability.
EuroClass A1 reaction to fire rating.
Class R4 of EN 1504-3.
Resistant to sulfuric acid attack (exposure classes XWW1 and XWW3).
Drinking Water Certified.

Packaging

25 kg bag

Colour

Grey powder

Technical Information

Abrasion Resistance

Wear Resistance Böhme, wet procedure

< 12 cm³/50 cm²

Compressive Strength

Class R4

(EN 1504-3)

Time	Compressive strength
1 day	~19 MPa
7 days	~43 MPa
28 days	~56 MPa

Modulus of Elasticity in Compression

≥ 20 GPa

(EN 13412)

Flexural Strength

Time	Tensile strength in flexure
1 day	~4.4 MPa
7 days	~7.0 MPa
28 days	~8.0 MPa

Tensile adhesion strength

≥ 2.0 MPa

(EN 1542)

Shrinkage

~500 μm/m (+20 °C / 65 % relative humidity at 28 days)

(EN 12617-4)

Restrained Shrinkage / Expansion

≥ 2.0 MPa

(EN 12617-4)

Electrical Resistivity

~32 kΩ·cm at 100% relative humidity @ 20°C

(ISO 12696)

Thermal Compatibility

≥ 2.0 MPa (Part 1 - Freeze-Thaw)

(EN 13687-1)

Capillary Absorption

≤ 0.5 kg∙m^-2·h^-0.5

(EN 13057)

Water Penetration under Pressure

~10 mm

(EN 12390-8)

Chloride Ion Diffusion Resistance

Low: < 2000 coulombs

(ASTM C 1202)

Chloride diffusion coefficient: 4.8 x 10^-12 m²/s

(EN 12390-11)

Carbonation Resistance

dk ≤ control concrete MC (0.45)

(EN 13295)

Reaction to Fire

EuroClass A1

(EN 1504-3)

Application Information

Fresh mortar density

~2.1 kg/L

Layer Thickness

Orientation	Minimum	Maximum
Horizontal	6 mm	120 mm
Vertical	6 mm	~85 mm (~120 mm in localised areas)
Overhead	6 mm	~30 mm (~50 mm in localised areas)

Product Temperature

Maximum	+30 °C
Minimum	+5 °C

Ambient Air Temperature

Maximum	+30 °C
Minimum	+5 °C

Mixing Ratio

3.75 to 3.9 L of water for a 25 kg bag

Substrate Temperature

Maximum	+30 °C
Minimum	+5 °C

Pot Life

~60 minutes at +20 °C

The above design is only a sample of the options available, for reference purposes only. Our policy of continuous improvement may result in a change of specifications without notice. If any discrepencies might be between the data sheet values and standards, we reserve the rights to make technical changes. Our company will not be held responsible, as all or any of pictures, drawings, weights and dimensions details or other elements in this document are only indicative and must not be considered contractual. Contact our sales team for other specifications or custom made products.

Contact our sales team for other specifications or custom made products.

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General Specifications
Packaging	25 kg
Usage	Repair and strengthen reinforced concrete in buildings and infrastructure
Usage Area	Interior & Exterior
Color	Grey powder
Chemical Base	Sulphate resistant and replacement cement, selected aggregates and additives.
Storage Conditions	+5 °C to +35 °C - Store in original, unopened, undamaged packaging in dry conditions. Always refer to packaging
Density	2,1 kg/L
Application Thickness	6 mm >< 120 mm
Ambient Air Temperature	+5°C >< +30°C
Substrate Temperature	+5°C >< +30°C
Working time	60 minutes
Waiting Time	60 minutes
Consumption	1.9 kg/m²/mm

High-performance, more sustainable, Class R4 concrete repair mortar

Sika MonoTop-4012 is a one-part, cementitious, fibre reinforced, low shrinkage repair mortar. It contains recycled raw materials and can reduce the carbon footprint application activity calculations.

Uses recycled raw materials.
Layer thickness 6 to 120 mm.
Sulphate resistant.
Hand and machine application (wet spray technique).
Easy to apply.
Very low shrinkage.
Dust reduced for a cleaner, healthier environment.
Good resistance to sea water.
Does not require a bonding primer.
Can be safely used in contact with steel (very low chloride content).
Low permeability.
EuroClass A1 reaction to fire rating.
Class R4 of EN 1504-3.
Resistant to sulfuric acid attack (exposure classes XWW1 and XWW3).
Drinking Water Certified.

Usage

Sika MonoTop-4012 is used to repair all types of reinforced concrete structures and components for:

Buildings.
Civil engineering structures.
Dams.
Marine structures.
Suitable for interior or exterior applications.
Sewage and waste water treatment plants.

The product is used for:

Restoration work (Principle 3, method 3,1 and 3,3 of EN 1504-9). Repair of spalling and damaged concrete in infrastructure and superstructure works.
Structural strengthening (Principle 4, method 4,4 of EN 1504-9). Increasing the bearing capacity of the concrete structure by adding mortar.
Preserving or restoring passivity (Principle 7, method 7,1 and 7,2 of EN 1504-9) - Increasing cover with additional mortar and replacing contaminated or carbonated concrete.

Advantages

Uses recycled raw materials.
Layer thickness 6 to 120 mm.
Sulphate resistant.
Hand and machine application (wet spray technique).
Easy to apply.
Very low shrinkage.
Dust reduced for a cleaner, healthier environment.
Good resistance to sea water.
Does not require a bonding primer.
Can be safely used in contact with steel (very low chloride content).
Low permeability.
EuroClass A1 reaction to fire rating.
Class R4 of EN 1504-3.
Resistant to sulfuric acid attack (exposure classes XWW1 and XWW3).
Drinking Water Certified.

Packaging

25 kg bag

Colour

Grey powder

Technical Information

Abrasion Resistance

Wear Resistance Böhme, wet procedure

< 12 cm³/50 cm²

Compressive Strength

Class R4

(EN 1504-3)

Time	Compressive strength
1 day	~19 MPa
7 days	~43 MPa
28 days	~56 MPa

Modulus of Elasticity in Compression

≥ 20 GPa

(EN 13412)

Flexural Strength

Time	Tensile strength in flexure
1 day	~4.4 MPa
7 days	~7.0 MPa
28 days	~8.0 MPa

Tensile adhesion strength

≥ 2.0 MPa

(EN 1542)

Shrinkage

~500 μm/m (+20 °C / 65 % relative humidity at 28 days)

(EN 12617-4)

Restrained Shrinkage / Expansion

≥ 2.0 MPa

(EN 12617-4)

Electrical Resistivity

~32 kΩ·cm at 100% relative humidity @ 20°C

(ISO 12696)

Thermal Compatibility

≥ 2.0 MPa (Part 1 - Freeze-Thaw)

(EN 13687-1)

Capillary Absorption

≤ 0.5 kg∙m^-2·h^-0.5

(EN 13057)

Water Penetration under Pressure

~10 mm

(EN 12390-8)

Chloride Ion Diffusion Resistance

Low: < 2000 coulombs

(ASTM C 1202)

Chloride diffusion coefficient: 4.8 x 10^-12 m²/s

(EN 12390-11)

Carbonation Resistance

dk ≤ control concrete MC (0.45)

(EN 13295)

Reaction to Fire

EuroClass A1

(EN 1504-3)

Application Information

Fresh mortar density

~2.1 kg/L

Layer Thickness

Orientation	Minimum	Maximum
Horizontal	6 mm	120 mm
Vertical	6 mm	~85 mm (~120 mm in localised areas)
Overhead	6 mm	~30 mm (~50 mm in localised areas)

Product Temperature

Maximum	+30 °C
Minimum	+5 °C

Ambient Air Temperature

Maximum	+30 °C
Minimum	+5 °C

Mixing Ratio

3.75 to 3.9 L of water for a 25 kg bag

Substrate Temperature

Maximum	+30 °C
Minimum	+5 °C

Pot Life

~60 minutes at +20 °C