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Sikafloor-81 EpoCem, Epoxy-Cement Slab, 2-3mm

Flooring
SIKA

Sika is a global leader in specialty chemicals for the construction and industrial sectors. The company develops and supplies innovative products and systems for bonding, sealing, damping, reinforcing, and protecting structures. With a strong focus on sustainability and performance, Sika serves a wide range of applications including concrete production, waterproofing, roofing, flooring, and structural strengthening.

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1,294.70 lei Tax Included
1294.7 RON

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Epoxy-cement hybrid multipurpose flooring mortar and self-smoothing screed (1.5–3.0 mm (0.0591–0.118 in))

Sikafloor®-81 EpoCem® is a 3-part, epoxy modified cementitious, multipurpose flooring mortar.

Usage

On interior industrial flooring cementitious substrates including vacuum dewatered concrete floors as a:

Temporary moisture barrier (TMB)

  • Allows the application of Sika® Epoxy, Polyurethane and PMMA resin floors onto high moisture content substrates or green concrete

Self-smoothing screed

  • Levelling or patch repairing horizontal floors for new, refurbishment or maintenance works
  • Unaesthetic floor topping on non-ventilated damp substrates
  • Levelling layer under Sika® Epoxy, Polyurethane and PMMA flooring systems, tiles, carpets, laminate, wooden, linoleum and vinyl sheet flooring

Repair mortar

  • Repairing the substrate before application of Sika® Epoxy, Polyurethane and PMMA flooring systems

Concrete repair and protection EN standards principle and method approach

  • Suitable for moisture control (Principle 2, method 2.3 of EN 1504-9)
  • Suitable for physical resistance (Principle 5, method 5.1 of EN 1504-9)
  • Suitable for restoration work (Principle 3, method 3.1 of EN 1504-9).
  • Suitable for preserving or restoring passivity (principle 7, method 7.1 and 7.2 of EN 1504-9).
  • Suitable for increasing resistivity (Principle 8, method 8.3 of EN 1504-9)
Advantages
  • Can be overcoated with resin based floor finishes after 24 hours
  • Prevents osmotic blistering of resin based floor finishes on damp substrates
  • Fast and easy application
  • Concrete repair mortar: EN 1504-3:Class R4
  • Good levelling properties
  • Impervious to liquids, permeable to water vapour
  • Freeze thaw and de-icing salt resistant
  • Good chemical resistance
  • Thermal expansion properties similar to concrete
  • Good bond to green or hardened concrete whether damp or dry
  • Good early and final mechanical strengths
  • Good resistance to water and oils
  • Suitable surface for overlaying smooth floor finishes
  • Low VOC emissions
  • Will not corrode reinforcement steel
Packaging

Pre-batched 23 kg (50.7 lb) units.

Part A1.14 kg (2.51 lb) container
Part B2.86 kg (6.31 lb) container
Part C19 kg (41.9 lb) plastic bags

Refer to current price list for packaging variations

Colour

Final floor appearance: Smooth, matt finish

Part A-resinwhite liquid
Part B - hardenertransparent yellow liquid
Part C - fillernatural grey aggregate powder
Final floor finish colourlight grey
Typical Product Data
ENVIRONMENTAL INFORMATION

- Conformity with LEED v4 MRc 2 (Option 1): Building Product Disclosure and Optimization – Environmental Product Declarations.
- Conformity with LEED v4 MRc 4 (Option 2): Building Product Disclosure and Optimization - Material Ingredients.
- Conformity with LEED v2009 IEQc 4.2: Low-Emitting Materials - Paints and Coatings
- IBU Environmental Product Declaration (EPD)

APPROVALS / STANDARDS

- CE Marking and Declaration of Performance to EN 1504-2 - Surface protection product for concrete - Coating
- CE Marking and Declaration of Performance to EN 1504-3 - Concrete repair product for structural repair
- CE Marking and Declaration of Performance to EN 13813 - Resin screed material for internal use in buildings
- Migration test EN 23270, Sikafloor ® -81 EpoCem, kiwa, Report No. P 8740a
- Water permeability test DIN 1048-5, Sikafloor ® -81 EpoCem, Polymer Institut, Report No. P 3439
- Fire testing EN 13501-1, Sikafloor ® -81 EpoCem, MPA Dresden, Report No. 041706
- Fire testing EN 13501-1, Sikafloor ® -81 EpoCem, Hoch, Report No. KB-Hoch-170138
- Sliding test DIN 51130, Sikafloor ® -264 N, Roxeler, Certificates No. 020044-17-7, 020044-17-7a, 020044-17-8a

Chemical Base

Epoxy modified cementitious mortar

Shelf Life

Part A and Part B 12 months from date of production
Part C 12 months from date of production

Storage Conditions

The product must be stored in original, unopened and undamaged packaging in dry conditions at temperatures between +5 °C (+41 °F) and +30 °C (+86 °F). Always refer to packaging.

Density

Part A ~1.05 kg/l (~8.76 lb/gal)
Part B ~1.03 kg/l (~8.6 lb/gal)
Resin mixed ~1.72 kg/l (~14.4 lb/gal)
Parts A+B+C mixed ~2.10 kg/l (~17.5 lb/gal)
All Density values at +20 °C (+68 °F).

Product Declaration

EN 1504-2 - Surface protection product for concrete - Coating
Complies with the general requirements of EN 1504-3: Class R4
EN 13813 - Resin screed material for internal use in buildings

Compressive Strength

Time Strength
1 day ~15 N/mm 2 (~2176 psi)
7 days ~50 N/mm 2 (~7252 psi)
28 days ~60 N/mm 2 (~8702 psi)
Values +23 °C (+73 °F) / 50 % r.h.

Flexural Strength

Time Strength
1 day ~5.8 N/mm 2 (~841 psi)
7 days ~11.1 N/mm 2 (~1610 psi)
28 days ~14 N/mm 2 (~2031 psi)
Values at +23 °C (+73 °F) / 50 % r.h.

Coefficient of Thermal Expansion

15.2×10 -6 1/K (EN 1770)

Reaction to Fire

A2(fl) S1 (EN 13501-1)

Chemical Resistance

Resistant to many chemicals. Contact Sika Technical Services for additional information

Permeability to Water Vapour

µH 2 O = 252 Equivalent air layer depth for 3 mm (0.118 in) thickness: S d = 0,75 m (2.46 ft) (DIN 52615)

Freeze Thaw De-Icing Salt Resistance

Resistance factor WFT-L 98 % (High) D-R (SN / VSS 640 461)

Water Absorption

0.02 kg (0.0441 lb)·m -2 ·h -0.5 (DIN 52617)

Service Temperature

-30 °C (86 °F) to +80 °C (+176 °F) for continuous exposure.

Permeability to CO2

µC0 2 ≈ 4168 (SN EN 1062-6)

Carbonation Resistance

Carbonation resistance for 3 mm (0.118 in) thickness: R ≈ 12.5 m (41 ft)

Application
Mixing Ratio

Packaging size:

Part A : Part B : Part C = 1.14 kg (2.51 lb) : 2.86 kg (6.31 lb) : 19 kg (41.9 lb)

TMB and Self-smoothing screed

TemperatureMixing Ratio by weight
+12 °C (+54 °F) min. / +25 °C (+77 °F) max.Part A : Part B : Part C = 1 : 2.5 : 17 Parts (A+B) : Part C = 4 kg (8.82 lb) : 19 kg (41.9 lb)
+8 °C (+46 °F) min. / +12 °C (+54 °F) max. +25 °C (+77 °F) min. / +30 °C (+86 °F) max.Part A : Part B : Part C = 1 : 2.5 : 15.8 Parts (A+B) : Part C = 4 kg (8.82 lb) : 18 kg (39.7 lb) To improve workability, Part C can be reduced to 18 kg (39.7 lb). Never reduce Part C to less than 18 kg (39.7 lb)

Concrete patch repair mortar The standard Sikafloor®-81 EpoCem® mix can be bulked out with dry quartz sand. For each 23 kg (50.7 lb) unit of mixed Sikafloor®-81 EpoCem® add 5–10 kg (11–22 lb) of: quartz sand 0.6–1.2 mm (0.0236–0.0472 in) and quartz sand 2.0–3.0 mm (0.0787–0.118 in) Final mix will be: 33–43 kg (72.8–94.8 lb)

Ambient Air Temperature

+8 °C (+46 °F) min. / +30 °C (+86 °F) max.

Layer Thickness
Temporary moisture barrier (TMB)2.0 mm (0.0787 in) min.
Self-smoothing screed1.5 mm (0.0591 in) min. / 3.0 mm (0.118 in) max.
Concrete patch repair mortar maximum surface area ~3 x 5 cm (1.97 in)3.0 mm (0.118 in) min. / 9.0 mm (0.354 in) max.
Relative Air Humidity

20 % min. / 80 % max.

Substrate Temperature

+8 °C (+46 °F) min. / +30 °C (+86 °F) max.

Substrate Moisture Content

Can also be applied on green or damp concrete with no standing water. Although the system can be applied onto green concrete surfaces (> 24 hours), it is advised to allow at least 3 days for early concrete shrinkage to occur in order to prevent shrinkage cracks from appearing on the TMB / screed surface.

Pot Life
TemperatureTime
+10 °C (+50 °F)~40 minutes
+20 °C (+68 °F)~20 minutes
+30 °C (+86 °F)~10 minutes

23 kg (50.7 lb) units Values at 75 % R.H

Curing Time

Once Sikafloor®-81 EpoCem® is tack free it is possible to apply vapour permeable resin finishes. For the application of vapour tight resin finishes on Sikafloor®-81 EpoCem®, allow the substrate moisture content to fall below 4 % and not earlier than:

Substrate TemperatureWaiting Time
+10 °C (+50 °F)~48 hours
+20 °C (+68 °F)~24 hours
+30 °C (+86 °F)~24 hours
Consumption
TMB and Self-smoothing screed: Sikafloor®-81 EpoCem®~2.25 kg/m 2 /mm
Concrete patch repair mortar:Sikafloor®-81 EpoCem®~2.4 kg/m 2 /mm

Also refer to the following System Data Sheets:

  • Sikafloor® MultiDur ES-14 N ECC
  • Sikafloor® MultiDur EB-24 N ECC
  • Sikafloor® MultiDur ET-14 N ECC

These figures are theoretical and do not allow for any additional material due to surface porosity, surface profile, variations in level or wastage, etc.

EQUIPMENT

Select the most appropriate equipment required for the project:

Substrate preparation

  • Abrasive blasting cleaning equipment
  • Planing machine
  • Scarifying machine
  • High pressure water blasting equipment
  • Mechanical hand held tools for breaking out concrete

For other types of preparation equipment, contact Sika Technical Services

Mixing

  • Electric single or double paddle mixer (300–400 rpm) with helix paddle
  • Forced action / rotating pan / double paddle or trough type mixer (300–400 rpm).
  • Scraper
  • Clean mixing containers

For other types of mixing equipment, contact Sika Technical Services

Application: TBM & Self-levelling screed

  • Mixed material carrier
  • Pin leveller
  • Trowels
  • Spiked roller
  • Squeegee
  • Fleece rollers

Application: Concrete patch repairs

  • Plasterers hawk
  • Trowel

Finishing

  • Trowel ( PVC or wooden)
  • sponge
MIXING

TMB and Self-levelling screed

Prior to mixing, shake Part A (white liquid) briefly until uniformly mixed. Then pour into Part B container and shake vigorously for at least 30 seconds. When dosing out of drums, uniformly mix Parts A and B separately before mixing together

Pour the mixed binder mixture (Parts A+B) into a suitable mixing container (capacity ~30 litres). Using an electric single or double paddle mixer or other similar equipment, gradually add Part C. Mix for a further 3 minutes until a uniform lump free mix has been achieved. Mix full units only. Do not add water. Mixing time for A+B = ~30 seconds. A+B+C = ~3 minutes 30 seconds.

Concrete patch repair mortar

Prior to mixing, shake Part A (white liquid) briefly until uniformly mixed. Then pour into Part B container and shake vigorously for at least 30 seconds. When dosing out of drums, uniformly mix Parts A and B separately before mixing together

Pour the mixed binder mixture (Parts A+B) into a suitable mixing container (capacity ~30 litres). Using an electric single or double paddle mixer or other similar equipment, gradually add Part C. Mix for a further 3 minutes until a uniform lump free mix has been achieved. When Parts A+B+C have been thoroughly mixed, gradually add the additional aggregates in the required quantities. Mix for a further 3 minutes until a uniform mix has been achieved. Mix full units only. Do not add water. Mixing time for A+B = ~30 seconds. A+B+C = ~3 minutes 30 seconds. A+B+C+ aggregate = ~6 minutes 30 seconds.

APPLICATION

TMB and SELF- LEVELLING SCREED

Primer

Pour mixed Sikafloor®-155 WN or Sikafloor® EpoCem® Module primer onto the prepared substrate and apply by brush, roller or squeegee then back roller in two directions at right angles to each other. Ensure a continuous, pore free coat covers the substrate.

Sikafloor®-81 EpoCem®

Pour mixed Sikafloor®-81 EpoCem® onto the prepared primed substrate and spread evenly using a suitable trowel or pin leveller to the required thickness. Spike roller immediately in two directions at right angles to each other to remove trowel marks, aid air release, ensure an even thickness and obtain the required surface finish. A seamless finish can be achieved if a ‘wet’ edge is maintained during application.

CONCRETE PATCH REPAIR

Bonding primer

Apply the mixed SikaTop®-Armatec®-110 EpoCem® onto the prepared substrate by brush.

Repair Mortar

Place the mixed Sikafloor®-81 EpoCem® repair mortar onto the bonding primer 'wet on wet' by gloved hand or trowel between the minimum and maximum layer thicknesses without the formation of voids.

Surface finishing

Finishing must be carried out to the required surface texture using trowel and / or sponge as soon as the repair mortar has started to harden.

CLEANING OF TOOLS

Clean all tools and application equipment with water immediately after use. Hardened / cured material can only be removed mechanically.