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SikaCor Elastomastic TFN, Epoxy-Polyurethane Protection

Surface Treatments
SIKA

Sika is a global leader in specialty chemicals for the construction and industrial sectors. The company develops and supplies innovative products and systems for bonding, sealing, damping, reinforcing, and protecting structures. With a strong focus on sustainability and performance, Sika serves a wide range of applications including concrete production, waterproofing, roofing, flooring, and structural strengthening.

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5176.38 RON

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2-PACK EPOXY-POLYURTHANE LIQUID PLASTIC

Thick-layer, 2-pack epoxy-polyurethane liquid plastic for creating tough elastic and mechanically high resistant coatings on steel and concrete.

Usage

High quality coating e.g. for bridge decks, inspection sidewalks, pavements and bicycle tracks, traffic areas, railway bridges, curbs and inside of ballast troughs.

For application of thick-layer, wear-resistant, highly mechanically resistant and at the same time chemically resistant corrosion protection system.

For levelling resp. producing slope surfaces to avoid standing water puddles.

Advantages

▪ High performance corrosion protection

▪ Mechanical, tough elastic- and impact resistant

▪ Very good adhesion on steel and concrete substrates

Packaging
SikaCor® Elastomastic TFN20 kg (44.1 lb) net.
SikaCor® HM Primer Plus30 kg (66.1 lb) net.
Sikafloor®-15025 kg (55.1 lb), 10 kg (22 lb) and 2.5 kg (5.51 lb) net.
Sikafloor®-359 N32.5 kg (71.7 lb) net.
SikaCor® EG-530 kg (66.1 lb) net.
Colour
SikaCor® Elastomastic TFNDust grey, approx. RAL 7037
SikaCor® HM Primer PlusMetallic grey (approx. DB 702)
Sikafloor®-359 NVariety of colours
SikaCor® EG-5Variety of colours

Slight colour deviations are possible due to raw material characteristics.

Typical Product Data
CERTIFICATES AND TEST REPORTS

- Approved and certified according to the German Standard ZTV-ING, part 7, chapter 5 (road surface and sidewalk).
- Approved and certified according to the German Railway Standard DBS 918084 (page 84) for riveted and welded steel bridges with ballast (ballast troughs)
- For use as an anti-slip-finish according to DIN 51130 a test report is available (anti-slip factor R 12 resp. R 13).
- Coating based on epoxy-polyurethane resin for concrete protection according to EN 1504-2 and EN 13813, DoP, with CE-mark.

Shelf life

2 years

Storage conditions

In originally sealed containers in a cool and dry environment.

Density

Density without aggregate ~1.3 kg/l (~10.8 lb/gal)
Density with aggregate ~1.75 kg/l (~14.6 lb/gal) (quartz sand) ~1.9 kg/l (~15.9 lb/gal) (DUROP)

Solid content

~100 % by volume
~100 % by weight

Shore hardness

Shore-D hardness ~40

Chemical resistance

Water, see water, sewage water, thinned anorganic acids and bases, salt, detergents, grease, oil and short term resistant to motor fuel and solvents.

Temperature resistance

Dry heat up to + 100°C (+ 212 °F), short term up to approx. + 250°C (+ 482 °F)

Application
Mixing ratio
By weight SikaCor® Elastomastic TFNComponents A : B 40 : 60
SikaCor® HM Primer Plus90 : 10
Sikafloor®-15074 : 26
Sikafloor®-359 N78 : 22
SikaCor® EG-590 : 10
Material temperature
Min. / Max.
SikaCor® Elastomastic TFN+ 10°C (+ 50 °F) / + 40°C (+ 104 °F)
SikaCor® HM Primer Plus+ 5°C (+ 41 °F) / + 40°C (+ 104 °F)
Sikafloor®-150+ 10°C (+ 50 °F) / + 30°C (+ 86 °F)
Sikafloor®-359 N+ 10°C (+ 50 °F) / + 30°C (+ 86 °F)
SikaCor® EG-5+ 5°C (+ 41 °F) / + 30°C (+ 86 °F)
Relative air humidity

Max. 85 %, expect the surface temperature is significantly higher than the dew point temperature, it shall be at least 3 K above dew point.

Pot Life
At + 10°C (+ 50 °F) At + 20°C (+ 68 °F) At + 30°C (+ 86 °F)
SikaCor® Elastomastic TFN~1.5 h ~1 h ~30 min
SikaCor® HM Primer Plus~12 h ~8 h ~5 h
Sikafloor®-150~1 h ~30 min ~15 min
Sikafloor®-359 N~40 min ~25 min ~15 min
SikaCor® EG-5~7 h ~5 h ~4 h
Waiting time to overcoating

Between SikaCor® HM Primer Plus and SikaCor® Elastomastic TFN: Min. 1 day, max. 1 month. Prime once again with 1 x SikaCor® HM Primer Plus in case of longer waiting time. Between 1 st and 2 nd layer of SikaCor® Elastomastic TFN: Min.1 day, max. 1 month

Between SikaCor® Elastomastic TFN and SikaCor® EG-5 or Sikafloor®-359 N Min. 1 day, max. 1 month

Between 1 st and 2 nd layer of Sikafloor®-150: Min.12 hours, max. 2 days

Between Sikafloor®-150 and SikaCor® Elastomastic TFN: Min. 12 hours at + 20°C (+ 68 °F), max. 2 days Prior to application of the next layer a thorough dedusting is necessary. If the waiting time between the layers of SikaCor® Elastomastic TFN will be longer as mentioned above, than the coating has to be prepared by sweep blasting before applying SikaCor® Elastomastic TFN again.

Drying time
SikaCor® Elastomastic TFNReady for food traffic
+ 10°C (+ 50 °F) after~48 h
+ 15°C (+ 59 °F) after~20 h
+ 20°C (+ 68 °F) after~12 h
+ 30°C (+ 86 °F) after~6 h

Final drying time Fully cured after 7 days at + 20°C (+ 68 °F). Ballast can be placed after 3 days.

Surface temperature
Min.
SikaCor® Elastomastic TFN+ 10°C (+ 50 °F)
SikaCor® HM Primer Plus+ 5°C (+ 41 °F)
Sikafloor®-150+ 10°C (+ 50 °F)
Sikafloor®-359 N+ 10°C (+ 50 °F)
SikaCor® EG-5+ 5°C (+ 41 °F)
Consumption

For road surface and side walk according to ZTV-ING, part 7, chapter 5:

Pavements and bicycle tracks Road surface
Primer coat: Theoret. consumption:SikaCor® HM Primer Plus: ~0.176 kg/m² SikaCor® HM Primer Plus: ~0.176 kg/m²
Top coat:SikaCor® Elastomastic TFN SikaCor® Elastomastic TFN
Layer thickness:≥ 4 - 6 mm (0.157 - 0.236 in) ≥ 6 - 10 mm (0.236 - 0.394 in)
Mixing ratio* 1) binder/aggregate:1 : 1* 1) 1 : 1* 1)
Aggregate and broad-casting materialquartz sand 0.7-1.2 mm (0.0276-0.0472 in)* 2) DUROP 2-3 mm (0.0787-0.118 in)* 3) * 4)
Theoretical material consumptionfor 6 mm (0.236 in) thickness ~4.5 kg/m 2 binder ~4.5 kg/m 2 aggregate ~3.0 kg/m 2 broadcast- ing material for 10 mm (0.394 in) thickness ~8.5 kg/m 2 binder ~8.5 kg/m 2 aggregate ~4.0 kg/m 2 broadcast- ing material
Practical broadcasting material consumption~6 kg/m 2 ~8 kg/m 2
Coloured top sealer (optional)1 x SikaCor® EG-5 ~0.5 - 0.7 kg/m 2 1 × Sikafloor®-359 N ~0.65 - 0.75 kg/m 2

*1) If application temperatures are lower than +15°C (+59 °F) the addition of aggregate can be reduced down to a ratio of 1 : 0.7.

*2) 2 layer system: The aggregate for filling the 1 st and 2 nd layer and for broadcasting the 1 st layer (not in excess) is quartz sand 0.4-0.7 mm (0.0157-0.0276 in). The 2 nd layer has to be broadcasted with quartz sand 0.7-1.2 mm (0.0276-0.0472 in).

*3) 2 layer system: The aggregate for filling the 1 st and 2 nd layer and for broadcasting the 1 st layer (not in excess) is DUROP 1/2. The 2 nd layer has to be broadcasted with DUROP 2/3.

*4) Source of DDUROP: KORODUR Westphal Hartbeton GmbH & Co.KG info@korodur.de / www.korodur.de

Before applying the 2 nd layer the non-adherent bonded quartz sand resp. DUROP has to be brushed off.

For slope surfaces 0.5-1.5 % by weight Extender T (related to ready mixed material) must be added to prevent sagging; the dosage depends on the ambient and material temperature.

For ballast troughs according to DBS 918084 (German Railway) : SikaCor® Elastomastic TFN not filled with quartz sand:

Optional 1 x SikaCor® HM Primer Plus, dry film thickness 80 μm Horizontal surfaces: Layer thickness 4 mm (0.157 in). Apply SikaCor® Elastomastic TFN in 3 mm (0.118 in), consumption

approx. 3.9 kg/m 2 .

Broadcasting with quartz sand 0.4-0.7 mm (0.0157-0.0276 in) in excess (8-10 kg/m 2 ). Vertical surfaces: Layer thickness 2 mm (0.0787 in). Apply SikaCor® Elastomastic TFN in two layers, 1 mm (0.0394 in) each by adding

2-3 % b.w. Extender T, consumption approx. 1.3 kg/m 2 per layer.

Broadcasting with quartz sand 0.4-0.7 mm (0.0157-0.0276 in) after each layer.

SikaCor® Elastomastic TFN, filled with quartz sand:

Optional 1 x SikaCor® HM Primer Plus, dry film thickness 80 μm Horizontal surfaces: Layer thickness 4 mm (0.157 in).

Apply SikaCor® Elastomastic TFN, 1:1 filled with quartz sand 0.4-0.7 mm (0.0157-0.0276 in) in 4 mm (0.157 in). Consumption of binder and quartz sand each approx. 3.0 kg/m 2 .

Broadcasting with quartz sand 0.4-0.7 mm (0.0157-0.0276 in) in excess (6 kg/m 2 ). Vertical surfaces: Layer thickness 2 mm (0.0787 in). Apply SikaCor® Elastomastic TFN, 1:1 filled with quartz sand 0.4-0.7 mm (0.0157-0.0276 in) in two layers, 1 mm (0.0394 in) each by adding 2-3 % b.w. Extender T.

Consumption of binder and quartz sand each approx. 0.75 kg/m 2 per layer.

Broadcasting with quartz sand 0.4-0.7 mm (0.0157-0.0276 in) after each layer.

For concrete surfaces:

SystemProduct Material consumption
1 st Primer coat:Sikafloor®-150 broadcasted with quartz sand 0.4-0.7mm (0.0157-0.0276 in) ~0.4 kg/m 2 ~1.2 kg/m 2
2 nd Primer coat:Sikafloor®-150 ~0.4 kg/m 2
Top coat: horizontal: 5 - 6 mm (0.197 - 0.236 in) binder aggregate broadcastingSikaCor® Elastomastic TFN quartz sand 0.4-0.7 mm (0.0157-0.0276 in) quartz sand 0.4-0.7 mm (0.0157-0.0276 in) for 6 mm (0.236 in) thickness ~4.5 kg/m 2 ~4.5 kg/m 2 ~6.0 kg/m 2
Top coat: vertical: 3 mm (0.118 in) binder aggregate broadcastingSikaCor® Elastomastic TFN quartz sand 0.4-0.7 mm (0.0157-0.0276 in) quartz sand 0.4-0.7 mm (0.0157-0.0276 in) for 3 mm (0.118 in) thickness ~2.5 kg/m 2 ~2.5 kg/m 2 ~2.0 kg/m 2
Coloured top sealer (optional):1 x SikaCor® EG-5 1 × Sikafloor®-359 N ~0.5 - 0.7 kg/m 2 ~0.65 - 0.75 kg/m 2
SUBSTRATE PREPARATION

Concrete:

  • Concrete substrates must be structurally sound and of sufficient compressive strength (min. 25 N/mm 2 (3626 psi) ) with a minimum pull off strength of 1.5 N/mm 2 (218 psi) .
  • The substrate must be clean, dry and free of all contaminants such as dirt, dust, oil, grease, coatings, laitance and loose friable material.
  • Concrete substrates and PCC mortars must be prepared mechanically using suitable abrasive blast-cleaning or scarifying equipment to remove cement laitance and achieve an open textured gripping surface profile.
  • Moisture content of substrate < 4 % b.w.
MIXING

Stir component A very thoroughly using an electric mixer (start slowly, then increase up to approx. 300 rpm). Add component B carefully and mix both components very thoroughly (including sides and bottom of the container). Mix for at least 3 minutes until a homogeneous mixture is achieved. Fill mixed material into clean container, add the aggregates if necessary and mix again shortly as described above. During mixing and handling of the materials always wear protective goggles, suitable gloves and other protective clothings.

APPLICATION

Apply SikaCor® Elastomastic TFN by using a trowel, kaupp trowel, squeegee, serrated trowel or similar. Overroll the freshly applied layer with a spike roller and broadcast with quartz sand approx. 15 minutes after application (at + 20°C (+ 68 °F)). Do not thin SikaCor® Elastomastic TFN!

CLEANING OF EQUIPMENT

Sika® Thinner EG or SikaCor® Cleaner